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We cleaned up and fired up an old Weber charcoal grill last evening,
but found that the bottom louver controls were rusted off, leaving the bottom louvers open and uncontrollable. I looked on the Weber website and here's a pic of what should be in the bottom of this Weber kettle: http://www.weber.com/assets/en-us/fe...d18_diff_2.jpg I searched the Weber site for repair parts but found nada. Anyone have experience repairing such a problem? What approach did you use (besides buying a whole new Weber kettle) and where did you get parts? Thanks, John Kuthe... |
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On Sun, 23 May 2010 09:28:43 -0700 (PDT), John Kuthe
> wrote: > We cleaned up and fired up an old Weber charcoal grill last evening, > but found that the bottom louver controls were rusted off, leaving the > bottom louvers open and uncontrollable. I looked on the Weber website > and here's a pic of what should be in the bottom of this Weber kettle: > > http://www.weber.com/assets/en-us/fe...d18_diff_2.jpg > > I searched the Weber site for repair parts but found nada. > > Anyone have experience repairing such a problem? What approach did you > use (besides buying a whole new Weber kettle) and where did you get > parts? > I'm surprised that part rusted out before the kettle did. My experience was just the opposite. Check your kettle carefully for holes, you probably need a whole new unit. -- Forget the health food. I need all the preservatives I can get. |
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On May 23, 11:37*am, sf > wrote:
> On Sun, 23 May 2010 09:28:43 -0700 (PDT), John Kuthe > > > wrote: > > We cleaned up and fired up an old Weber charcoal grill last evening, > > but found that the bottom louver controls were rusted off, leaving the > > bottom louvers open and uncontrollable. I looked on the Weber website > > and here's a pic of what should be in the bottom of this Weber kettle: > > >http://www.weber.com/assets/en-us/fe...d18_diff_2.jpg > > > I searched the Weber site for repair parts but found nada. > > > Anyone have experience repairing such a problem? What approach did you > > use (besides buying a whole new Weber kettle) and where did you get > > parts? > > I'm surprised that part rusted out before the kettle did. *My > experience was just the opposite. *Check your kettle carefully for > holes, you probably need a whole new unit. Well, from the bottom visualizing from outside the kettle, the external adjustment arm and shaft to inside the kettle looks all rusty and is immobile, but I'm not sure about the actual metal of the kettle. If the kettle metal (which is supposed to be ceramic glazed and rustproof) is OK, then all I'll need is a replacement louver and control assembly. Or so I'd think. I'm just not in a position right now to dig into it to find out. Too much drinking last evening, and recovering slowly! Getting old sucks, but it beats the alternative! :-) John Kuthe... |
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![]() "John Kuthe" > wrote in message ... > We cleaned up and fired up an old Weber charcoal grill last evening, > but found that the bottom louver controls were rusted off, leaving the > bottom louvers open and uncontrollable. I looked on the Weber website > and here's a pic of what should be in the bottom of this Weber kettle: > > http://www.weber.com/assets/en-us/fe...d18_diff_2.jpg > > I searched the Weber site for repair parts but found nada. > > Anyone have experience repairing such a problem? What approach did you > use (besides buying a whole new Weber kettle) and where did you get > parts? > > Thanks, > > John Kuthe... > > Weber has excellent customer service. All parts from old Weber grills are available at in addition to what's on theWeber site. That's been my experience. Call the Customer Service Line: 1-800-446-1071. Their prices and shipping are reasonable. Kent |
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On Sun, 23 May 2010 09:44:21 -0700 (PDT), John Kuthe
> wrote: > Well, from the bottom visualizing from outside the kettle, the > external adjustment arm and shaft to inside the kettle looks all rusty > and is immobile, but I'm not sure about the actual metal of the > kettle. If the kettle metal (which is supposed to be ceramic glazed > and rustproof) is OK, then all I'll need is a replacement louver and > control assembly. Or so I'd think. Maybe all it needs is a little WD40 or whatever it is that you'd spray on something that's rusty. > > I'm just not in a position right now to dig into it to find out. Too > much drinking last evening, and recovering slowly! Getting old sucks, > but it beats the alternative! :-) Yeah, creeping age does something to our ability to consume alcohol with no side effects. We're all getting rusty. -- Forget the health food. I need all the preservatives I can get. |
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John Kuthe > wrote:
>We cleaned up and fired up an old Weber charcoal grill last evening, >but found that the bottom louver controls were rusted off, leaving the >bottom louvers open and uncontrollable. I looked on the Weber website >and here's a pic of what should be in the bottom of this Weber kettle: > >http://www.weber.com/assets/en-us/fe...d18_diff_2.jpg > >I searched the Weber site for repair parts but found nada. > >Anyone have experience repairing such a problem? What approach did you >use (besides buying a whole new Weber kettle) and where did you get >parts? That's a tough one -- the bottom vent is the failure point you may not be able to do anything about. But if it is stuck in the open position, you can still use the grill, the main drawback being it will waste charcoal by continuing to burn when you're finished grilling. A large hardware store that carries Weber products is your best shot at trying to order a replacement. (Not Home Depot or similar, a real hardware store.) Steve |
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On May 23, 12:00*pm, "Kent" > wrote:
> "John Kuthe" > wrote in message > > ... > > > We cleaned up and fired up an old Weber charcoal grill last evening, > > but found that the bottom louver controls were rusted off, leaving the > > bottom louvers open and uncontrollable. I looked on the Weber website > > and here's a pic of what should be in the bottom of this Weber kettle: > > >http://www.weber.com/assets/en-us/fe...d18_diff_2.jpg > > > I searched the Weber site for repair parts but found nada. > > > Anyone have experience repairing such a problem? What approach did you > > use (besides buying a whole new Weber kettle) and where did you get > > parts? > > > Thanks, > > > John Kuthe... > > Weber has excellent customer service. All parts from old Weber grills are > available at in addition to what's on theWeber site. That's been my > experience. Call the Customer Service Line: 1-800-446-1071. Their prices and > shipping are reasonable. > > Kent Thanks Kent. That's what I'll do, once I get the time and mind to dig into the grill a little further. John Kuthe... |
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On May 23, 12:55*pm, (Steve Pope) wrote:
> John Kuthe > wrote: > > >We cleaned up and fired up an old Weber charcoal grill last evening, > >but found that the bottom louver controls were rusted off, leaving the > >bottom louvers open and uncontrollable. I looked on the Weber website > >and here's a pic of what should be in the bottom of this Weber kettle: > > >http://www.weber.com/assets/en-us/fe...d18_diff_2.jpg > > >I searched the Weber site for repair parts but found nada. > > >Anyone have experience repairing such a problem? What approach did you > >use (besides buying a whole new Weber kettle) and where did you get > >parts? > > That's a tough one -- the bottom vent is the failure point you > may not be able to do anything about. *But if it is stuck in the open > position, you can still use the grill, the main drawback being > it will waste charcoal by continuing to burn when you're finished > grilling. Yeah, it's the three bladed adjustable louver shown he http://www.weber.com/assets/en-us/fe...d18_diff_2.jpg All three blades (inside the grill) have rusted off, and the mechanism of adjustment from the outside is rusted solid anyway. The grill has been sitting outside for several years. And with all three blades rusted off, the vent louvers are wide open which makes the charcoal burn like a raging inferno! That's my mail problem, I had a slab of ribs on there yesterday and I had to move each rib segment to the outside/periphery of the grill to keep them from getting incinerated! The louver adjustment is not only for shutting off and extinguishing the charcoal, they are also for adjusting the burn rate and consequently the temperature of grilling. I know how to use a Weber kettle, as a buddy of mine has one. > A large hardware store that carries Weber products is your > best shot at trying to order a replacement. *(Not Home Depot > or similar, a real hardware store.) I hear ya! I know the difference between a real hardware store and a Home Depot/Lowes chain store. ;-) John Kuthe... |
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John Kuthe > wrote:
>The louver adjustment is not only for shutting off and extinguishing >the charcoal, they are also for adjusting the burn rate and >consequently the temperature of grilling. I know how to use a Weber >kettle, as a buddy of mine has one. This is true in practice, but the instructions that came with my Weber state to always leave the bottom louvre completely open when the kettle is in use. In practice, I almost always do, unless it is exceptionally windy (which can cause the Weber to burn its fuel too fast). >> A large hardware store that carries Weber products is your >> best shot at trying to order a replacement. *(Not Home Depot >> or similar, a real hardware store.) >I hear ya! I know the difference between a real hardware store and a >Home Depot/Lowes chain store. ;-) Yep. ;-) S. |
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On May 23, 9:44*am, John Kuthe > wrote:
> On May 23, 11:37*am, sf > wrote: > > > > > > > On Sun, 23 May 2010 09:28:43 -0700 (PDT), John Kuthe > > > > wrote: > > > We cleaned up and fired up an old Weber charcoal grill last evening, > > > but found that the bottom louver controls were rusted off, leaving the > > > bottom louvers open and uncontrollable. I looked on the Weber website > > > and here's a pic of what should be in the bottom of this Weber kettle: > > > >http://www.weber.com/assets/en-us/fe...d18_diff_2.jpg > > > > I searched the Weber site for repair parts but found nada. > > > > Anyone have experience repairing such a problem? What approach did you > > > use (besides buying a whole new Weber kettle) and where did you get > > > parts? > > > I'm surprised that part rusted out before the kettle did. *My > > experience was just the opposite. *Check your kettle carefully for > > holes, you probably need a whole new unit. > > Well, from the bottom visualizing from outside the kettle, the > external adjustment arm and shaft to inside the kettle looks all rusty > and is immobile, but I'm not sure about the actual metal of the > kettle. If the kettle metal (which is supposed to be ceramic glazed > and rustproof) is OK, then all I'll need is a replacement louver and > control assembly. Or so I'd think. > After 20 years, the bottom of our Smokey Joe just rusted into unusability. That was the model with three separate vents as well as a lid with a real wooden handle, which I would steel wool and touch up with tung oil every so often. Its passing hurt. The replacements have a single vent, and an ugly grey plastic lid handle. I thought the three-legged gizmo you show was just for sweeping ashes out the bottom. If you just wanted the bottom airflow adjuster, could you fabricate one out of sheet metal, with tin snips and a nibbler? Maybe a hole saw and a file, too? Then you could attach it with a nut, bolt, two flat washers, and a split ring to hold the tightness. My Smokey Joe airflow adjusters survived the demise of the kettle itself. But they were scaled down for the Smokey Joe's kettle size. |
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On May 23, 4:17*pm, spamtrap1888 > wrote:
> On May 23, 9:44*am, John Kuthe > wrote: > > > > > On May 23, 11:37*am, sf > wrote: > > > > On Sun, 23 May 2010 09:28:43 -0700 (PDT), John Kuthe > > > > > wrote: > > > > We cleaned up and fired up an old Weber charcoal grill last evening, > > > > but found that the bottom louver controls were rusted off, leaving the > > > > bottom louvers open and uncontrollable. I looked on the Weber website > > > > and here's a pic of what should be in the bottom of this Weber kettle: > > > > >http://www.weber.com/assets/en-us/fe...d18_diff_2.jpg > > > > > I searched the Weber site for repair parts but found nada. > > > > > Anyone have experience repairing such a problem? What approach did you > > > > use (besides buying a whole new Weber kettle) and where did you get > > > > parts? > > > > I'm surprised that part rusted out before the kettle did. *My > > > experience was just the opposite. *Check your kettle carefully for > > > holes, you probably need a whole new unit. > > > Well, from the bottom visualizing from outside the kettle, the > > external adjustment arm and shaft to inside the kettle looks all rusty > > and is immobile, but I'm not sure about the actual metal of the > > kettle. If the kettle metal (which is supposed to be ceramic glazed > > and rustproof) is OK, then all I'll need is a replacement louver and > > control assembly. Or so I'd think. > > After 20 years, the bottom of our Smokey Joe just rusted into > unusability. That was the model with three separate vents as well as a > lid with a real wooden handle, which I would steel wool and touch up > with tung oil every so often. Its passing hurt. > > The replacements have a single vent, and an ugly grey plastic lid > handle. > > I thought the three-legged gizmo you show was just for sweeping ashes > out the bottom. If you just wanted the bottom airflow adjuster, could > you fabricate one out of sheet metal, with tin snips and a nibbler? > Maybe a hole saw and a file, too? Then you could attach it with a nut, > bolt, two flat washers, and a split ring to hold the tightness. > > My Smokey Joe airflow adjusters survived the demise of the kettle > itself. But they were scaled down for the Smokey Joe's kettle *size. I used to use a Smokey Joe for years. Yeah, mine had the real wood handle too. And it had adjustable louvers top and bottom just like the bigger Weber kettles, but unlike this full sized one the Smokey Joe louver adjustment was outside the kettle wall metal. Made a whole lot better send to me too than the "ash sweeper" adjuster on this full sized kettle. John Kuthe... |
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![]() > I used to use a Smokey Joe for years. Yeah, mine had the real wood > handle too. And it had adjustable louvers top and bottom just like the > bigger Weber kettles, but unlike this full sized one the Smokey Joe > louver adjustment was outside the kettle wall metal. Made a whole lot > better send to me too than the "ash sweeper" adjuster on this full > sized kettle. > > John Kuthe... I have one the kids got me for my birthday last year that I only used once, without much success. I couldn't keep the charcoal burning long enough to grill a couple of strip steaks. I meant to do some research to figure out what I was doing wrong but never got to it. It's just easier to fire up the gas Weber. Jon |
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On May 23, 7:15*pm, "Zeppo" > wrote:
> > I used to use a Smokey Joe for years. Yeah, mine had the real wood > > handle too. And it had adjustable louvers top and bottom just like the > > bigger Weber kettles, but unlike this full sized one the Smokey Joe > > louver adjustment was outside the kettle wall metal. Made a whole lot > > better send to me too than the "ash sweeper" adjuster on this full > > sized kettle. > > > John Kuthe... > > I have one the kids got me for my birthday last year that I only used once, > without much success. I couldn't keep the charcoal burning long enough to > grill a couple of strip steaks. I meant to do some research to figure out > what I was doing wrong but never got to it. It's just easier to fire up the > gas Weber. > > Jon Did you have the bottom vents closed? I'm assuming for strip steaks you'd have the lid off the Smokey Joe for grilling them. But still...maybe it was the charcoal. OBCooking/Food: I just had some of the ribs I'd cooked using my too- hot Weber with wide open bottom vents/louvers and they ROCK! Too much garlic, if there is such a thing though. Just before removing from the Weber I dribble-basted them with bourbon and let the alcohol cook off before putting the ribs in a foil pan, covering with some BBQ sauce thinned with a little wine (to rinse out the BBQ sauce bottle), and then minced too much garlic on them, covered and baked at 275 for 1.5 hours. Mmmmmmmm!!!! :-) John Kuthe... |
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On May 23, 5:15*pm, "Zeppo" > wrote:
> > I used to use a Smokey Joe for years. Yeah, mine had the real wood > > handle too. And it had adjustable louvers top and bottom just like the > > bigger Weber kettles, but unlike this full sized one the Smokey Joe > > louver adjustment was outside the kettle wall metal. Made a whole lot > > better send to me too than the "ash sweeper" adjuster on this full > > sized kettle. > > > John Kuthe... > > I have one the kids got me for my birthday last year that I only used once, > without much success. I couldn't keep the charcoal burning long enough to > grill a couple of strip steaks. I meant to do some research to figure out > what I was doing wrong but never got to it. It's just easier to fire up the > gas Weber. > My new one didn't work very well till I used it for a while. A Weber rep I once asked said that people are more likely to have trouble with the similar "tuck and carry" models, which have two vents halfway up, making air less likely to flow through the fire. |
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![]() "John Kuthe" > wrote in message ... > On May 23, 7:15 pm, "Zeppo" > wrote: >> > I used to use a Smokey Joe for years. Yeah, mine had the real wood >> > handle too. And it had adjustable louvers top and bottom just like the >> > bigger Weber kettles, but unlike this full sized one the Smokey Joe >> > louver adjustment was outside the kettle wall metal. Made a whole lot >> > better send to me too than the "ash sweeper" adjuster on this full >> > sized kettle. >> >> > John Kuthe... >> >> I have one the kids got me for my birthday last year that I only used >> once, >> without much success. I couldn't keep the charcoal burning long enough to >> grill a couple of strip steaks. I meant to do some research to figure out >> what I was doing wrong but never got to it. It's just easier to fire up >> the >> gas Weber. >> >> Jon > > Did you have the bottom vents closed? I'm assuming for strip steaks > you'd have the lid off the Smokey Joe for grilling them. But > still...maybe it was the charcoal. > > OBCooking/Food: I just had some of the ribs I'd cooked using my too- > hot Weber with wide open bottom vents/louvers and they ROCK! Too much > garlic, if there is such a thing though. Just before removing from the > Weber I dribble-basted them with bourbon and let the alcohol cook off > before putting the ribs in a foil pan, covering with some BBQ sauce > thinned with a little wine (to rinse out the BBQ sauce bottle), and > then minced too much garlic on them, covered and baked at 275 for 1.5 > hours. Mmmmmmmm!!!! :-) > > > John Kuthe.. The ribs sound wonderful. No such thing as too much garlic. I have the Smokey Joe Silver, not the tuck and carry. I'm pretty sure the vents were wide open, so It might have been the charcoal. I'm really out of practice using a charcoal grill and I've never used one so small. I started them in a charcoal chimney filled to the top, and dumped them into the grill when they were pretty much grey all over. The first side went well, but it seems like fat and juices dripping off the steaks put out the charcoal. The second side never got a char. Course, this was almost a year ago so I can't be sure I'm remembering it right. Jon |
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![]() "l, not -l" > wrote in message ... > > On 23-May-2010, John Kuthe > wrote: > >> We cleaned up and fired up an old Weber charcoal grill last evening, >> but found that the bottom louver controls were rusted off, leaving the >> bottom louvers open and uncontrollable. I looked on the Weber website >> and here's a pic of what should be in the bottom of this Weber kettle: >> >> http://www.weber.com/assets/en-us/fe...d18_diff_2.jpg >> >> I searched the Weber site for repair parts but found nada. > > If it were my problem, I'd call/contact Weber Customer Service; it is my > experience that many companies with strong reputationas will send the > parts, > at low-cost or no-cost. > -- > Change Cujo to Juno in email address. That's true. Faber just sent me a new socket gratis for one of the halogen lights in my 3 year old range hood. Arrived by 2 day UPS, too. Jon |
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On Mon, 24 May 2010 12:10:24 -0400, "Zeppo" > wrote:
> I have the Smokey Joe Silver, not the tuck and carry. I'm pretty sure the > vents were wide open, so It might have been the charcoal. I'm really out of > practice using a charcoal grill and I've never used one so small. I started > them in a charcoal chimney filled to the top, and dumped them into the grill > when they were pretty much grey all over. The first side went well, but it > seems like fat and juices dripping off the steaks put out the charcoal. The > second side never got a char. Course, this was almost a year ago so I can't > be sure I'm remembering it right. Your coals were too cool or you didn't have enough of them. Fat should cause flare ups, not put the fire out... so you should have had a good char if your fire was right. -- Forget the health food. I need all the preservatives I can get. |
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On May 24, 12:25*pm, sf > wrote:
> On Mon, 24 May 2010 12:10:24 -0400, "Zeppo" > wrote: > > I have the Smokey Joe Silver, not the tuck and carry. I'm pretty sure the > > vents were wide open, so It might have been the charcoal. I'm really out of > > practice using a charcoal grill and I've never used one so small. I started > > them in a charcoal chimney filled to the top, and dumped them into the grill > > when they were pretty much grey all over. The first side went well, but it > > seems like fat and juices dripping off the steaks put out the charcoal. The > > second side never got a char. Course, this was almost a year ago so I can't > > be sure I'm remembering it right. > > Your coals were too cool or you didn't have enough of them. *Fat > should cause flare ups, not put the fire out... so you should have had > a good char if your fire was right. I was gonna SAY!!! ;-) Should have seen the flame ups I had going on my too hot no bottom louver damper Weber! OMG!! That's why I ended up having top move all the rib portions to the periphery of the grill, to keep them from being incinerated! John Kuthe... |
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On Mon, 24 May 2010 15:47:32 -0700 (PDT), John Kuthe
> wrote: > Should have seen the flame ups I had going on my too hot no bottom > louver damper Weber! OMG!! That's why I ended up having top move all > the rib portions to the periphery of the grill, to keep them from > being incinerated! Next time, move the coals to the periphery and keep your ribs in the middle... and some people push them all to one side. -- Forget the health food. I need all the preservatives I can get. |
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On May 24, 12:25*pm, sf > wrote:
> On Mon, 24 May 2010 12:10:24 -0400, "Zeppo" > wrote: > > I have the Smokey Joe Silver, not the tuck and carry. I'm pretty sure the > > vents were wide open, so It might have been the charcoal. I'm really out of > > practice using a charcoal grill and I've never used one so small. I started > > them in a charcoal chimney filled to the top, and dumped them into the grill > > when they were pretty much grey all over. The first side went well, but it > > seems like fat and juices dripping off the steaks put out the charcoal. The > > second side never got a char. Course, this was almost a year ago so I can't > > be sure I'm remembering it right. You don't need to let the coals get gray all over. That's a leftover from decades ago when folks dumped naptha onto briquets. I do realize that there are ignorant slobs out there who still put that crap on charcoal, but you're not one of them. Letting charcoal get ashed over is not terrible, just wasteful. > > Your coals were too cool or you didn't have enough of them. *Fat > should cause flare ups, not put the fire out... so you should have had > a good char if your fire was right. > Not enough coals? Heck, a whole chimney full for a Smoky Joe? Just for a couple of strip steaks? I wonder if Mr. Kuthe is going to Indy this weekend, or might instead be enjoying some steaks cooked over a wood fire, out in the forest. --Bryan |
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On May 23, 3:30*pm, John Kuthe > wrote:
> On May 23, 12:55*pm, (Steve Pope) wrote: > > > > > > > John Kuthe > wrote: > > > >We cleaned up and fired up an old Weber charcoal grill last evening, > > >but found that the bottom louver controls were rusted off, leaving the > > >bottom louvers open and uncontrollable. I looked on the Weber website > > >and here's a pic of what should be in the bottom of this Weber kettle: > > > >http://www.weber.com/assets/en-us/fe...d18_diff_2.jpg > > > >I searched the Weber site for repair parts but found nada. > > > >Anyone have experience repairing such a problem? What approach did you > > >use (besides buying a whole new Weber kettle) and where did you get > > >parts? > > > That's a tough one -- the bottom vent is the failure point you > > may not be able to do anything about. *But if it is stuck in the open > > position, you can still use the grill, the main drawback being > > it will waste charcoal by continuing to burn when you're finished > > grilling. > > Yeah, it's the three bladed adjustable louver shown he > > http://www.weber.com/assets/en-us/fe...d18_diff_2.jpg > > All three blades (inside the grill) have rusted off, and the mechanism > of adjustment from the outside is rusted solid anyway. The grill has > been sitting outside for several years. And with all three blades > rusted off, the vent louvers are wide open which makes the charcoal > burn like a raging inferno! That's my mail problem, I had a slab of > ribs on there yesterday and I had to move each rib segment to the > outside/periphery of the grill to keep them from getting incinerated! > > The louver adjustment is not only for shutting off and extinguishing > the charcoal, they are also for adjusting the burn rate and > consequently the temperature of grilling. I know how to use a Weber > kettle, as a buddy of mine has one. > You have had excellent chicken, BBQed on a Weber that was completely rusted through on the bottom, and had the rusted through holes clogged with lava rocks. Oh, and the legs were rusted off too, and it was sitting on concrete blocks. One can use lid placement and application of water to adjust burn rate, and you've seen it done. There was beer involved. It was Schlafly Oatmeal Stout, and a few other types. It was afternoon, and took place next door to here sometime about 7-9 years ago. That old Weber Kettle was taken camping and left at the campsite we're going to this weekend, the bottom buried most of the way in the sand. More than likely, some yokel dug it out and got a few more years out of it, as it was gone next time we went out there. > > John Kuthe... --Bryan |
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