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I could not find any description of the problem or a solution, so I thought
I would post my experience here. I am not cool enough to create an Instructable. It is on topic because we bring raw food home in a cooler, and take cooked food to friends and picnics in coolers. The problem is that the lid will suddenly swing open, especially when carrying the top-button Playmate cooler. The root cause is a spring that has lost its zing. Carrying produce back from the farmers' market when the lid suddenly swings open and dumps its contents on the ground is intolerable. The lid is held closed by an L-shaped lever that sticks a rectangular tab into a vertical groove on one end of the cooler -- the end adjacent to the push-button. The lever is kept in place by a compression spring between this lever and the lid. The spring fits over a pin on the closure lever and fits into a pocket mounted on the lid itself. When the push-button is depressed, it pushes against the bottom of the L-lever, compressing the spring, which makes the rectangular tab recede from the groove, allowing the lid to rotate open. When the push-button is released, when the lid is rotated back to vertical the spring presses against the L which forces the tab back into the groove. When the spring has lost its zing, the weight of food in the cooler will let the lid open. To replace the spring, you must pry off the caps on either side of the lid, unscrew the screws, and pull off the lid. Then you must pry up and rip off the part of the lid foam that covers the mechanism. From inside, squeeze the sides of the push-button nearest the end of the lid, push in, and pull out the push button. Then remove the lever and take the spring to a hardware store. You want the same diameter spring (so that it will fit over the pin) with a little more oomph. I was able to find a spring slightly longer, with a slightly smaller inside diameter, that I was still able to twist on the pin with the help of pliers. Then I replaced the L-lever,with the spring between lever pin and lid pocket. While holding this in place, I reseated the push-button, first at the lid end and then at the far end. Screwing the lid back in place and popping the endcaps back on, I tried it out. It appears to be secure, but I will have to verify in actual use. If this does the trick, I will glue the piece of lid foam I broke off with Great Stuff polyurethane foam. |
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